Toll Services

Innovia Films Wigton, UK has state-of-the-art coating and advanced metallisation capabilities which can enhance innovative solutions across various industries.Ideal for companies who do not have their own capability or have reached their own capacity limits,  Innovia Films can add the final key layers to your substrate and be your partner of choice.

Process

The toll service process

1. Consultation

Discuss the project and identify the key specifications and challenges of the final product.

2. Prototyping and Development

Conduct laboratory and pilot trials to produce samples to match client’s specification.  Coating formulations can also be worked on by our R&D scientists

3. Pilot scale production

Producing a test roll to the agreed specification on the production units

4. Approval

The trial roll to be tested by you for approval.  Once approved we can move forward in the process.

5. Full scale production

When the product is approved then we can manufacture at scale and produce either master rolls or finished slit rolls for delivery to our clients.

What do we offer?

Coating

  • Multi-layer coating capability: 1 or 2 side coatings plus optional primer layer
  • Coating rechniques: gravure - offset, direct, forward, reverse, kiss
  • Coat weights: 2- 50gsm wet
  • Solvents: water-based chemistries only
  • Viscosity range: 10-1000cps
  • Surface treatment: 1 or 2 side corona treatment
  • Widths: 1100 - 3200mm
  • Core ID: 153mm
  • Max. reel weight: 1700kg
  • Tension range: 70 - 800N
  • Speed: 30 - 600m/min
  • Typical coatings: barrier (oxygen/oil/grease/water), sealable, printable, haptic effects, release, wash-off, activepackaging
  • Typical sibstrates: BOPP, CPP, BOPET, paper, cellophane

Metallisation

A top priority at Innovia Films: our Mission is Innovation.
  • Multi-layer coating capability: 1 or 2 side coatings plus optional primer layer
  • Coating rechniques: gravure - offset, direct, forward, reverse, kiss
  • Coat weights: 2- 50gsm wet
  • Solvents: water-based chemistries only
  • Viscosity range: 10-1000cps
  • Surface treatment: 1 or 2 side corona treatment
  • Widths: 1100 - 3200mm
  • Core ID: 153mm
  • Max. reel weight: 1700kg
  • Tension range: 70 - 800N
  • Speed: 30 - 600m/min
  • Typical coatings: barrier (oxygen/oil/grease/water), sealable, printable, haptic effects, release, wash-off, activepackaging
  • Typical sibstrates: BOPP, CPP, BOPET, paper, cellophane

Slitting

  • Finished slit reel widths: 100 - 2150mm
  • Horizontal or vertical packing

Reach out

Contact us

Your product manufactured to your specification.  
Innovia Films can deliver this for you.

Get in touch
Get in touch